Purification of Surface Graphite from Passyala, Sri Lanka
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Date
2015
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Uva Wellassa University of Sri Lanka
Abstract
Flake graphite occurs as isolated, flat plate-like particles disseminated in lenses or pockets in 
metamorphic rocks. Less frequently it occurs in massive accumulations in veins. This is the 
geologically most common variety of natural graphite. Surface graphite (flake graphite) deposits 
occur at South Western region of Sri Lanka. There were large number of shallow pits in Sri Lanka 
had historically been sunk in to the weathered rock or top soil and believed more than 2500 
graphite pits and mines were located in the west and central highlands. Graphite exploration from 
Matugama, Warakapola, Passyala and Deniyaya are in progress as new sites. Even though there 
are various studies on  Sri  Lankan  vein  graphite, limited attention  was drawn to study the 
distribution, chemistry, origin and geology setting of surface graphite deposits in Sri Lanka. 
(Wijayananda N.P.,1987).Froth Flotation is versatile mineral processing technique, that utilizes  
the  difference  in  surface properties  of the valuable  minerals  and  the  unwanted  gangue 
minerals to achieve specific separations from complex ores. Graphite have non-polar surface that 
do not readily attach to the water dipoles. Therefore in the separation graphite can be effectively 
collected into the froth. (Wills B.A.,2006). considering the chemical purification, recent studies 
on flake graphite with alkali roasting proven that the purity can be upgraded over 95%. ( Lu, X.J., 
 
et al,2002 ) Present research was aimed to study the purification of Sri Lankan flake graphite by 
using both chemical and physical purification techniques. 
 
Materials and methodology 
 
Initially collected samples were crushed into chips and prepared powder samples (<250 µm) for 
both sample no-01(taken from Wawehena mine) and 02 (taken for Kaluaggala mine). 200g from 
each samples were taken into froth flotation. Separated froth was washed to remove the effect of 
phenol and dried at 60  C for 24 hours. 
 
3g from each graphite sample was take into alkali roasting, mixed with 10,20,30,40,50,60 vol. % 
NaOH (solid: liquid, 1:2) separately and roasted at 250  C under air for one hour.  The roasted 
sample was acid-leached in 10 vol. % H2SO4 and filtered. The residue was washed to neutral and 
 
vacuum dried at 100  C for 15 hours . (Lu, X.J., et al,2002).Carbon percentage of graphite was 
 
determined according to ASTM - 561 and weighing the residues. Both initial and froth floated 
graphite matrix was characterized by Fourier Transform infrared (FTIR) spectrophotometer in 500 
- 4000 cm-1 region (Nicolet 6700). The electrical characterization was performed on the dense 
graphite pellets by four probe d.c. conductivity in air. 
 
Results and discussion  
 
Table - 4.1 shows the measured carbon content for both sample 01 and 02, before and after froth 
flotation. Forth flotation was able to achieve averagely 35% purity enhancement for the collected 
flake graphite samples. Therefore it clearly evident that the forth flotation technique is much 
effective  as  an  initial  purification  technique  before  moving  to  the  chemical  or  any  other 
purification method.
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Keywords
Mineral Sciences, Materials Sciences, Graphite, Graphite Industry, Chemical, Chemistry, Physical Chemistry